Airforms Engine Baffles Distributor & Stockist

Authorised European Distributor for Airforms Inc FAA/PMA Approved Aircraft Engine Baffles

FAA/PMA Approved Engine Baffles for General Aviation Aircraft

Airpart Supply is a proud distributor and stockist for Airforms Inc, the world's leading supplier of replacement FAA/PMA approved aircraft engine baffles for general aviation aircraft including Cessna, Piper, Beechcraft, Grumman, and Mooney models. Based in Dublin, Ireland, Airpart Supply's EU warehouse location provides European operators with faster delivery times, simplified VAT handling, and EASA compliance advantages when sourcing Airforms engine baffles and baffle seal kits for Cessna, Piper, Beechcraft, and other aircraft applications. Airforms manufactures engine baffles from 6061-T6 aluminium with numerous improvements over original equipment, including stainless steel brackets, hard rivet construction, half-inch backing plates on seals, and enhanced fit for improved engine cooling performance. All Airforms engine baffles are designed as FAA-approved replacements for factory installations and are individually interchangeable. Baffle seals utilize fiberglass-reinforced high-temperature silicone material, with black seals supplied as standard and orange or blue options available. Airpart Supply stocks complete Airforms baffle kits and individual seal kits for aircraft where metal baffle components remain serviceable.

Airforms Engine Baffle Construction & Manufacturing Standards

Material Specifications

Airforms manufactures all engine baffles from 6061-T6 aluminium, providing optimal strength, weight characteristics, and corrosion resistance for aircraft engine cooling applications. This aerospace-grade aluminium specification ensures long-term durability under the thermal cycling and vibration conditions experienced in aircraft engine installations.

Construction Improvements Over OEM Baffles

Airforms engine baffles incorporate multiple design improvements compared to original equipment manufacturers' baffles. Stainless steel brackets are installed where required for enhanced structural integrity and corrosion resistance. Hard rivet construction provides superior strength and durability compared to traditional fastening methods. Half-inch backing plates on seals distribute loading forces more effectively, extending seal service life and maintaining proper compression.

Baffle Seal Material & Options

Baffle seals utilize fiberglass-reinforced high-temperature silicone material designed to withstand the elevated temperatures encountered in engine compartments. Black high-temperature silicone seals are supplied as standard with all Airforms baffle kits. Orange and blue seal colors are available for operators preferring visual distinction, supplied for an additional charge. Premium cowl saver seal options provide enhanced durability for high-utilization aircraft applications.

FAA/PMA Certification & Interchangeability

All Airforms engine baffles hold FAA Part Manufacturer Approval status, certifying the parts as approved replacements for original equipment manufacturer components. Airforms maintains an FAA-approved manufacturing system for PMA parts, supported by an engineering department with FAA Designated Engineering Representative staff. All baffles are designed for individual interchangeability, allowing operators to replace specific baffle components rather than requiring complete sets when only certain pieces require replacement.

Enhanced Fit & Engine Cooling Performance

Airforms engine baffles are engineered with improved fit characteristics to enhance engine cooling effectiveness compared to original equipment. The enhanced fit ensures proper air pressure differential between the upper and lower engine compartment, maximizing cooling airflow across cylinder fins and other heat-critical engine components for optimal temperature management.

Engine Compatibility & Installation Considerations

Lycoming Engine Applications

Airforms engine baffles are designed for aircraft installations utilizing various Lycoming engine models including O-235, O-290, O-320, O-360, IO-360, O-540, and IO-540 engines commonly installed in Cessna, Piper, Beechcraft, Grumman, and Mooney aircraft. Baffle configurations are matched to specific aircraft-engine combinations with appropriate cooling air routing and seal arrangements.

Continental Engine Applications

Airforms manufactures engine baffles for aircraft fitted with Continental engines including O-200, O-300, IO-346, IO-360, IO-470, IO-520, and IO-550 models installed across general aviation aircraft types. Engine baffle designs accommodate Continental engine configurations including different accessory arrangements and exhaust system installations.

Aftermarket Component Compatibility

When aftermarket components of differing dimensions have been installed on aircraft, installers are responsible for adjusting baffles to achieve proper fit. Components potentially affecting baffle fit include aftermarket starters, alternators, exhaust systems, and other engine-mounted accessories that may vary from original equipment dimensions.

Mounting Hardware Requirements

Airforms engine baffle kits do not include mounting hardware. Installers must source appropriate aircraft hardware including nuts, bolts, screws, washers, retaining springs, and Tinnerman clips required for baffle installation. Original mounting hardware may be reused if serviceable, or new hardware should be obtained from aircraft hardware suppliers.

Baffle Seal Kits for Metal Baffle Reuse

Airforms offers separate baffle seal kits for installations where existing metal baffle pieces remain in serviceable condition. Seal-only kits provide cost-effective baffle refreshing when metal components do not require replacement, extending baffle service life through seal renewal while maintaining proper engine cooling performance.

Why Choose Airforms Engine Baffles from Airpart Supply

Industry-Leading Manufacturing Quality

Airforms is recognized as the world's leading supplier of replacement engine baffles for general aviation aircraft, supported by an FAA-approved manufacturing system and engineering department staffed with FAA Designated Engineering Representatives. This combination of manufacturing capability and engineering expertise ensures consistent product quality and regulatory compliance across all baffle applications.

European Distribution Advantages

Airpart Supply's Dublin warehouse location provides European aircraft operators with significant advantages when sourcing Airforms engine baffles. Our EU-based distribution eliminates UK customs complications, simplifies VAT handling for European customers, and enables faster delivery times compared to sourcing from UK or US suppliers. EASA compliance documentation is readily available for all Airforms products, supporting European operators' regulatory requirements.

Enhanced Durability & Service Life

Airforms engine baffles incorporate design reinforcements and longer-lasting materials compared to original equipment manufacturer components. The combination of 6061-T6 aluminium construction, stainless steel brackets, hard rivet assembly, and fiberglass-reinforced silicone seals provides extended service life even in demanding operating environments including flight training operations and high-utilization commercial applications.

Improved Engine Cooling Performance

The enhanced fit characteristics engineered into Airforms baffles improve engine cooling effectiveness compared to worn original equipment. Proper baffle fit maintains optimal air pressure differential across the engine, maximizing cooling airflow distribution and helping control cylinder head temperatures, oil temperatures, and exhaust gas temperatures within approved operating limits.

Cost-Effective Replacement Solution

Airforms engine baffles typically cost approximately 50% less than original equipment manufacturer list prices while providing superior quality and durability. This combination of lower acquisition cost and extended service life delivers significant value for aircraft operators managing engine compartment component replacement expenses.

Complete & Individual Part Availability

Airforms supplies engine baffles as complete sets for comprehensive engine compartment refreshing or as individual components for targeted replacement. Individual interchangeability allows operators to replace only damaged or worn baffle pieces rather than purchasing complete sets, reducing maintenance costs when certain baffle components remain serviceable.

Ordering Airforms Engine Baffles from Airpart Supply

Airforms Catalog Reference

To identify the specific Airforms engine baffle kit or components required for your aircraft, reference the comprehensive Airforms catalog available through Airpart Supply. The catalog contains detailed part numbers, aircraft model applications, serial number ranges, and component specifications enabling accurate baffle selection for your specific aircraft installation.

Part Number Identification

Airforms engine baffle part numbers are organized by aircraft manufacturer, model designation, and specific serial number ranges. When ordering, provide your complete aircraft information including make, model, year, and serial number to ensure correct baffle kit selection. Airpart Supply's technical team can assist with part number identification and application verification.

Finish Options

Airforms engine baffles are available with either bare metal finish or durable powder coat finish. Bare metal finish provides the most cost-effective solution and allows for custom painting if desired. Powder coat finish offers enhanced corrosion protection and eliminates the need for additional surface treatment, particularly beneficial for aircraft operated in coastal or high-humidity environments.

Seal Color Options

Standard black high-temperature silicone seals are included with all Airforms baffle kits at no additional charge. Orange or blue seal colors are available for operators preferring visual distinction or matching specific color schemes, supplied for an additional charge. Premium cowl saver seal options provide enhanced durability for high-utilization applications.

Stock Availability & Lead Times

Airpart Supply maintains stock of popular Airforms engine baffle kits at our Dublin facility for immediate shipment. For baffle kits not currently stocked, we coordinate directly with Airforms manufacturing to fulfill orders with competitive lead times. Contact our sales team for current stock status and delivery timeframes for your specific application.

Technical Support & Installation Guidance

Airpart Supply provides technical support for Airforms engine baffle selection and installation questions. Our team can reference Airforms technical documentation, installation instructions, and application guides to assist with proper baffle kit selection and installation procedures for your specific aircraft-engine combination.

Related Engine Cooling & Compartment Components

Engine Parts & Accessories

Airpart Supply stocks comprehensive engine parts and accessories for Lycoming and Continental engines including Lycoming spare parts, cylinder kits, engine oils, and cooling system components.

Engine Mounts

We supply Barry engine mounts manufactured by Hutchinson Aerospace, providing FAA/PMA approved engine mounting solutions for Cessna, Piper, and Beechcraft aircraft installations.

Ignition Systems

Our ignition system inventory includes Champion rebuilt Slick magnetos, spark plugs, ignition harnesses, and Kelly Aerospace Bendix magnetos for Lycoming and Continental engine applications.

Electrical Components

Browse our electrical and lighting products including Plane Power alternators, Sky-Tec starter motors, and batteries for aircraft electrical systems.

Fuel System Components

We stock Precision Airmotive fuel injection systems, Marvel Schebler carburetors, and Weldon fuel pumps for Lycoming and Continental engine applications.

Aircraft Hardware

Airpart Supply maintains extensive aircraft hardware inventory including AN bolts, washers, nuts, and fasteners required for engine baffle installation and aircraft maintenance procedures.

Browse Additional Aircraft Parts Categories

Airpart Supply stocks comprehensive aviation parts across multiple product categories beyond engine baffles:

Airframe Components: Explore our airframe parts inventory including structural components, control cables, and hardware for general aviation aircraft maintenance requirements.

Landing Gear Components: Our tyres, wheels, and brakes inventory includes Cleveland brakes, Goodyear tyres, and Michelin aircraft tyres.

Maintenance Products: We supply aircraft cleaning products, ACF-50 anti-corrosion treatment, and aviation tool kits for aircraft maintenance operations.

Safety Equipment: Browse our safety equipment range including fire extinguishers, first aid kits, and emergency equipment for aircraft installations.

Ground Equipment: View our ground equipment range including Start Pac ground power units, tow bars, and aircraft jacks.

Contact Airpart Supply for Airforms Engine Baffle Requirements

Our Dublin-based team provides European operators with expert technical support for Airforms engine baffle selection, competitive pricing, and rapid delivery throughout Europe from our EU warehouse facility.

Email: [email protected] | Phone: +353 (0)1 437 7066